Polyester Polymer Concrete Overlay Wa

Bridge Design Workshop Innovation Grzybowski FINAL

Polymer Wear Course 15 Polyester Polymer Concrete (PPC) Overlay • Kwikbond • ¾” Minimum Thickness • High strength and elongation, great bond • Advantages: • Cure rapidly, returning traffic quickly to the site • Outlasts all existing materials • Disadvantages: • Cost

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Polymer concrete overlay test program : users' manual

The purpose of this manual is to provide the reader with sufficient information to successfully place a polyester styrene polymer concrete overlay on a bridge deck. Although the binder is a resin, no detailed knowledge of polymer chemistry is needed to proportion, mix, place, and finish the product.

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DOT/FAA/DS-89/18 Criteria For Polymer Concrete on Airport

Washington, D.C. 20591 0 (0O Advanced System Design Service Concrete 38 Polyester Polymer Concrete 44 Chapter 4. Development of Mechanical Properties 51 2.3 PC Used as an Overlay 96 2.4 PC Used as an Underlay 97 Chapter 3. PCC Overlay Over PC

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PDF Polymer Overlays of New Bridge Decks

Types of Failures • There are five types of failures: Type 1 -Failure in the concrete at a depth greater than or equal to ¼ inch over more than 50% of the test area. Type 2 -Failure in the concrete at a depth less than ¼ inch over more than 50% of test area. Type 3 -Separation of the polymer overlay from the concrete surface. Type 4 -Failure within the polymer overlay.

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Linden Road (Route 1006) Bridge in North Strabane Township

Aug 01,  · The PPC overlay is designed to protect the deck from the wear and tear brought about by Pennsylvania’s harsh winters and reduce the long-term maintenance costs. The polyester material can only be applied when temperatures are consistently above 40 degrees, dry weather is forecasted and after the bridge concrete has cured for at least 30 days.

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27 Technical Support The materials supplier shall have a

4.0 Construction. 4.1 Surface Preparation. The concrete surface shall be prepared by removing all material which may act as bond breaker between the surface and the polyester polymer concrete. 4.1.1 New Bridge Decks. On new concrete decks, the surface shall be given a very rough texture while still plastic by use of a wire comb or other approved texturing device which will produce a bondable

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Concrete Overlay Cost - How Much Per Square Foot? - The

A basic floor overlay runs from $3 to $7 per square foot, which is comparable to high-end carpet or tile. The price can increase to $20 or more per square foot depending on textures, embeds, saw cuts, or other design elements that are added to the design. Other upgrades, including stamping or polishing of the overlay, will make prices rise.

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Concrete Driveway Resurfaced Designs & Ideas | Concrete Craft

Additionally, a resurfaced driveway is back in service much quicker than the 30-plus days for new concrete to cure. We utilize your existing driveway concrete and properly prepare it to ensure our unique rubberized polymer overlay adheres to your concrete at a compression strength of just under 5000 psi.

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Pit River Polyester Concrete Overlay

Drone video of J.F. Shea's poly truck that I designed the controls and pump setup for mixing polyester concrete. Two parts sand to 1 part rock and then 12%

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A Manufacturer's Perspective: Kwik Bond Polymers | Bridge

A key element for understanding why Polyester Polymer Concrete (PPC) provides such long-lasting installations is its thermal compatibility with the concrete substrate. Because Kwik Bond polyester concrete has such a large volume of aggregate relative to its resin, it has a good thermal compatibility compared, for example, to thin overlays

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POLYESTER POLYMER CONCRETE SYSTEM

Polyester polymer-based overlay, joint nosing and patching material that is designed to be used in durable bridge deck, highway, and roadway re-pair systems. Suitable with above grade Portland cement concrete, latex modified concrete, and silica fume concrete. Polyester polymer concrete

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Kwik Bond Brochure by kwikbondpolymers

POLYESTER POLYMER CONCRETE (PPC) pol·y·es·ter pol·y·mer con·crete noun A Polyester Polymer Concrete (PPC) overlay is a system designed to protect bridge decks from the elements.

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PDF Item 588.02030009 Polyester Polymer Concrete (Ppc) Joint

ITEM 588.02030009 - POLYESTER POLYMER CONCRETE (PPC) JOINT HEADERS Page 5 of 5 November, 2. Polyester Concrete. The polyester concrete shall be mixed and applied in accordance with the System Provider's recommendations. Polyester concrete shall be applied after 15 minutes and within 2 hours of placing the primer.

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PDF Polyester Polymer Concrete Overlay Final Report

Polyester polymer concrete (PPC) was used in a trial application as a possible repair strategy on a section of concrete pavement that suffered from extensive studded tire wear. The PPC was applied in three methods; (1) as a 1 inch thick inlay of the entire lane that was diamond ground to remove

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4 in 1 Overlay - Multipurpose Premium Polymer Modified

Smith Paint Products® 2200 Paxton Street Harrisburg, PA 17111-1038 Office: 717.233.8781 Toll Free: 800.466.8781 (US) Facsimile: 717.232.5199

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Elastic Properties of Polymer Modified Steel Fibre

13] F. Xu, M. Zhou, J. Chen and S. Ruan: Mechanical performance evaluation of polyester fiber and SBR latex compound-modified cement concrete road overlay material, Construction and Building Materials Vol. 63 ( ), p.142-149. DOI: 10.1016/j.conbuildmat. .04.054

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Polymer Concrete: A Way to Safety?

Polyester Polymer Concrete is a mixture of polyester resin and aggregate. It was developed due to interest among Caltrans (California Department of Transportation) engineers, as described by Kwikbond Polymers: The Department first became interested in polymer resins in 1979 due to the superior adhesion properties and rapid return to service.

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Polyester polymer concrete overlay

Polyester polymer concrete (PPC) was used in a trial application on a section of pavement that suffers from extensive studded tire wear. The purpose of the trial section is to determine if PPC is a possible repair strategy for this type of pavement damage.

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Why Is Polymer Mortar/Concrete | Types of Polymer Mortar

Polymer concrete is a combination material in which the binder consists entirely of synthetic organic polymers, also known as artificial resin concrete.. Polymer concrete consists of a minerals filler, for example, aggregate and a polymer binder, which may be thermoplastic, but more frequently is a thermosetting polymer. Sand is used as filler, and the combination is referred to as a polymer

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Polymer concrete overlays - NASA/ADS

The status and performance to date of an experimental bridge deck overlay of polymer concrete consisting of 4 courses of polyester styrene resin and sand aggregate are given. The primary purpose of such an overlay is to bar against moisture penetrating into the top surface of the concrete and perpetuating corrosion of the reinforcing steel, and also to keep away further chloride contamination.

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Comparative evaluation of concrete sealers and multiple

The multiple layer polymer overlays evaluated were constructed with two polyester resins and silica sand, two flexible epoxies and basalt aggregate, and three EP5-LV epoxies and silica sand. The report presents information on the permeability to chloride ion, the bond strength between the overlay and the base concrete, the skid number, and the

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PDF Polyester Polymer Concrete Overlay Mill Bridge Deck (1

Structural Concrete (Class S) (F'c=5000) Cu. Yd. 110 Polyester Polymer Concrete Overlay Sq. Yd. 5,450 Deck Joint Assembly(Compression Seal) L. Ft. 330 Reinforcing Steel Lb 13,000 Pavement Marking (Thermoplastic) L. Ft.13,200 Mill Bridge Deck (1") Sq. Yd. 5,450 Construction Surveying And Layout L. Sum 1

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PDF Polymer Concrete Bridge Overlays

Polymer concrete overlays similar to those currently in use TABLE 1 Properties of Binders and Polymer Concrete Property Epoxy Polyester Viscosity, cps 200-2500 75-400 Gel time, min 10-60 10-60 tained throughout the life of the overlays. However, the Washington DOT recently reported the need to restore skid

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Development of Conductive Polyester Concrete for Bridge

The conductive polymer concrete was a blend of polyester resin, mineral aggregate, and carbon in the form of coke breeze. After laboratory work it was used as an anode for cathodic protection (CP) of reinforcing steel on two bridge decks and used as a heater on another.

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519 Thin Bonded Overlay (Polyester Concrete) Pending Kevin

This work consists of furnishing and placing a Polyester Polymer Concrete (PPC) overlay system with a High Molecular Weight Methacrylate (HMWM) resin primer on bridge concrete surfaces. The surface of the concrete shall be prepared and the PPC overlay system shall be applied in accordance with these specifications in conformity with the lines

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Unsaturated polyester resin concrete: A review - ScienceDirect

Dec 20,  · The water-permeable polyester concrete has excellent water permeability and drainage, in addition, its physical and mechanical properties have been tested to meet engineering needs. The compressive strength of the porous polymer concrete depends on the binder content and the aggregate size, and its value is in the range of 17.1–23.2 MPa.

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Eagle Creek Viaduct, OR | Polyester Polymer Concrete

Polyester Polymer Concrete (PPC) overlays are a common method of bridge deck preservation in Oregon. The Oregon Department of Transportation has several years of experience with PPC and has chosen PPC for many large projects including signature bridges like the US 101 Conde McCullough Memorial Bridge in Coos Bay and the I-205 George Abernethy Bridge in Portland.

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Thin Polymer Concrete Bridge Deck Overlays| Concrete

Two methods have been used to apply thin polymer concrete overlays: the broom-and-seed method and the slurry method. In the broom-and-seed method liquid epoxy is applied to the prepared surface by roller, broom, squeegee or spray. Aggregate is then spread over the wet epoxy.

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Volume 2, Issue 6 - NCDOT

Polyester Polymer Concrete (PPC) Polyester Polymer Concrete, better known as PPC, is a new type of bridge deck overlay that was first introduced in NC as a pilot project in 2016. PPC is a combination of resin and aggregates (no water) that creates a very durable, extremely low permeable bridge deck overlay with a very high bond strength.

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PDF 1730 - Polymer Resins for Polymer Concrete Overlay Systems

1730 - POLYMER RESINS FOR POLYMER CONCRETE OVERLAY SYSTEMS 1700-47 1730.3 TEST METHODS Test the systems as specified in subsection 1730.2 with the following modifications: a. Precondition, cure and test all material at 75±2° F.

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PDF Late Life Low Cost Deck Overlays - Iowa

concrete, or asphalt can reduce traffic impacts. Mixer-blended polyester polymer concrete overlays (PPCO), typically 3/4 inch or thicker, can be installed quickly and provide significant service life extensions. Thin polymer overlays, typically applied in multiple (broom and seed) layers to achieve a thickness of 1/4 to 1/2

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